EPSI Updates

October 15th, 2023

Team EPSI at Markland Walk in October.

August 3rd, 2023

Effective Production Solutions is building a new electrical panel for our auto trimmer.

 

Electrical Panel for Auto Part Trimmer

 


July 28th, 2023

Effective Production Solutions is working on a Trimmer to trim molded parts.

Part Trimmer

July 21st, 2023

Crating 4 powered payoffs for shipping today!

 

Wire Payoff System

 
 
 

July 14th, 2023

Happy Summer from our family to yours!

 
 

July 7th, 2023

 
 

June 30th, 2023

Effective Production Solutions is finishing work on 4, 6-Head Powered Payoffs. We are starting work on a new, custom Flash Removing Machine.

 
Powered Payoff

Wire Payoff

 

June 16th, 2023

Effective Production Solutions has completed work and shipped out a Stretch Wrap Machine, Lift, and 2 Belt Machines. We are continuing work on 4, 6-Head Powered Payoffs.

Powered Payoff

Powered Payoff

Powered Payoff

June 9th, 2023

 
Standard Wire Machines
 

June 2nd, 2023

Effective Production Solutions is continuing work on 2 Powered Payoffs.

 
Powered Payoff
 

May 26th, 2023

Effective Production Solutions is finishing up work on two Custom Belt Manufacturing Machines, a Spool Lift/Stretch Wrap Machine and a Powered Payoff.

Custom Belt Manufacturing Machines

Belt Manufacturing Machines

Powereed Payoff

Powered Payoff

May 19th, 2023

Effective Production Solutions is continuing work on two Custom Belt Manufacturing Machines, a combination Spool Lift/Stretch Wrap Machine and has completed repair work on a Tensioner.

Custom Belt Manufacturing Machines

Custom Belt Manufacturing

Wire tensioner

May 12th, 2023

Effective Production Solutions is continuing work on two Custom Belt Manufacturing Machines and a combination Spool Lift/Stretch Wrap Machine.

Stretch Wrapping Machine

Belt Manufacturing Machine

Belt Manufacturing

April 19th, 2023

Effective Production Solutions is continuing work on two Custom Belt Manufacturing Machines, four Powered Payoffs and a Spool Lift

Manufacturing Machine

Spoolift

April 14th, 2023

Effective Production Solutions has completed work on a Wire Counter.

 

Wire Spool counter

 

April 7th, 2023

Effective Production Solutions is continuing work on two Custom Belt Manufacturing Machines, four Powered Payoffs, and a Spool Lift.

Custom Belt Manufactuing Machine

Custom Belt Manufactuing Machine

Custom Belt Manufactuing Machine

Custom Belt Manufactuing Machine

Custom Belt Manufacturing Machine

Custom Belt Manufacturing Machine

Spool Lift

Spool Lift

Steel for Powered Payoff

Steel for Powered Payoff

Teaching our next Generation

March 24th, 2023

Effective Production Solutions is currently:

  • Working on two Custom Belt Manufacturing Machines

  • Continuing work on four Powered Payoffs

  • Supporting customers with programming issues

 
Standard and Custom Wire Machine

Custom Machines

 

March 10th, 2023

Contact Mark for your Standard and Custom Wire Machine needs!

Wire Spooler

Standard and Custom Wire Machine

March 3rd, 2023

Effective Production Solutions has completed work on a 24-Inch High Speed Dual Reel Pickup.

January 27th, 2023

Effective Production Solutions has completed work and shipped a Multi-Pass Water Trough and a Capstan. We are continuing work on a Wire Spooler and recently received an order for 2 Custom Casting Machines.

 
Wire Spooler
 

January 20th, 2023

Call Mark today to learn more about our standard wire machines!

 
 

January 13th, 2023

Effective Production Solutions is currently shipping a Multi-Pass Water Trough, a Capstan, an Adjustable Water Trough and continuing work on a Wire Spooler.

Water Trough

Adjustable Water Trough

Water Trough

December 30th, 2022

 
 

December 2nd, 2022

Effective Production Solutions has completed work on a Belt Wrap Capstan. This Capstan is made in the USA with standard components, safety guards, safety system, 4-speed gear box, 5 horsepower motor, and a 24: x 1" wide capstan.

 

Belt Wrap Capstan

 

November 18th, 2022

Effective Production Solutions has completed work on an Adjustable Cooling Trough. Tested by one of our next generation of engineers!

Adjustable Cooling Trough

October 28th, 2022

October 21st, 2022

Effective Production Solutions has completed work on a Powered Payoff.

October 14th, 2022

Effective Production Solutions is finishing up work on a Capstan.

 
 

October 7th, 2022

Due to current supply chain issues, Effective Production Solutions is busy redesigning around available parts while continuing to work on a Capstan and Wire Spoolers.

September 30th, 2022

Effective Production Solutions is continuing work on a Capstan.

 
 

September 23rd, 2022

Effective Production Solutions is currently:

  • Building a multi pass water trough for a wire customer

  • Completed programming and ready to install two control panels for a major aerospace company

  • Designing and building a 24 inch dual reel spooler

September 16th, 2022

Effective Production Solutions is continuing work on a 6 Head Powered Payoff and a Capstan.

 
 
 
 


September 1st, 2022

Effective Production Solutions has completed work on a wire spooler.

 
 

August 12th, 2022

Effective Production Solutions recent projects include:

  • Replacing PLC on customer’s machine. Customer lost their PLC Program.

  • Continuing work on wire spoolers

  • Continuing work on powered payoff

August 5th, 2022

Effective Production Solutions is continuing work on a two wire spoolers and a powered payoff.

Powered Payoff
Wire Spooler

July 15th, 2022

Effective Production Solutions has completed work on a Wire Dancer. This Dancer is 14-gauge to 24-gauge, 2000 ft a minute. It includes a broken wire switch, adjustable tension and string up lever. It can be ordered right to left/left to right. Call to order today 815-356-5306.

 
 


July 1st, 2022


June 24th, 2022

Effective Production Solutions is continuing work on a wire dancer, two wire spoolers, and a powered payoff.

Wire Dancer

Top of Spooler

Powered Payoff

June 17th, 2022

Effective Production Solutions in currently building:

  • Two large dual reel take-ups

  • One multi-pass cooling trough

  • A capstan for insulating wire

  • Controls for an aerospace assembly machine

  • A large powered payoff

June 10th, 2022

Effective Production Solutions is continuing work on wire machines and completing service work.

June 3rd, 2022

Effective Production Solutions recent projects include:

  • Shipped a medical automation machine to customer

  • Building a new wire extrusion line

  • Control System for major aerospace company

 
 

May 5th, 2022

Effective Production Solutions recent projects include:

  • Continuing work on a wire spooler

  • Service work and programming

April 22nd, 2022

Effective Production Solutions recent projects include:

  • Building a wire spooler

  • Completing work on an automation machine

  • Building a powered payoff

  • Service work- Repairing equipment

March 4th, 2022

Effective Production Solutions recent projects include:

  • Continuing work on a medical assembly machine, programming and debugging

  • An Emergency Breakdown- a customer lost his PLC program. EPSI restarted the program, got him up and running. Happy customer!

  • Automation orders are coming in fast! Call today to automate your business (815) 356-5306.

February 18th, 2022

Effective Production Solutions has completed work on a dual head tape machine with take-up. We removed all the internal components and replaced them with state of the art electrical and mechanical components.

Dual head tape machine with take-up
Dual Head Tape Machine Control Panel


January 28th, 2022

Effective Productions Solutions is currently upgrading a dual head binder and take-up with new electronic controls and mechanical repairs.

January 14th, 2022

Effective Production Solutions is currently building and debugging a robotic medical assembly machine.

January 7th, 2022

Contact us for your wire equipment needs!

December 21st, 2021

Happy Holidays from Effective Production Solutions!

 
 

December 3rd, 2021

EPSI has completed work on:

  • A dual shaft rewind machine, including a footage counter

  • A payoff with an electromagnetic brake and control, and small spool shaft with adjustable magnetic tensioner

 
 

Dual Shaft Rewind Machine

October 22nd, 2021

Thank you to everyone who donated to Marklund’s #RunWalkAndRoll- EPSI Cares. We exceeded our team goal! $109,259 was raised in total.

 
 

October 15th, 2021

Effective Production Solutions is continuing work on a wire rewind machine and a machine to assemble a medical device.

Payoffs getting ready for paint

Payoffs getting ready for paint

Payoffs.jpg

October 8th, 2021

 
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August 27th, 2021

Effective Production Solutions recent projects include:

  • Starting work on a wire rewind machine

  • Starting work on a machine to assemble a medical device

  • Service Work

August 19th, 2021

 
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July 31st, 2021

Effective Production Solutions recent projects include installing a custom conveyor at a local molder.

July 9th, 2021

 
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June 17th, 2021

Effective Production Solutions’ recent projects include:

  • Replaced a customer’s lost PLC with a new PLC. Programmed and debugged in three days.

  • A customer has a screen printing machine that experienced part jamming. EPSI installed a PLC and custom parts to solve the problem.

  • Shipped a pneumatic conveyor system to a customer.

  • Created a trial custom part nest for a customer. If successful, it will reduce labor by 38 people.

April 23rd, 2021

Effective Production Solutions’ recent projects include:

  • Installing a sensor on an existing machine to improve part detection

  • Building 3 stretch wrap machines

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April 16th, 2021

Effective Production Solutions’ recent projects include:

  • Emergency repair of an endex drumpack, complete disassemble, repair and back to production in three days

  • Emergency repair of a screw extruder. We worked over Easter weekend to finish the job by Monday!

 
Screw Extractor.jpg
 

April 9th, 2021

Effective Production Solutions has completed work on an automated wire machine.

Automated Wire Machine 1.jpg
Automated wire machine 3.jpg

March 17th, 2021

Effective Production Solutions is working on a custom control panel.

 
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March 5th, 2021

Effective Production Solutions is continuing work on an automated wire machine

 
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February 24th, 2021

Effective Production Solutions recent projects include:

  • Building a new automated wire machine

  • Building 3 spool packaging machines

 
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February 11th, 2021

Effective Production Solutions has completed work on a simple wire payoff.

 
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January 21st, 2021

Effective Production Solutions has completed work on a bagger machine.

 
Bagger.jpg
 

January 10th, 2021

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Effective Production Solutions is proud to be celebrating 25 years in business!

December 31st, 2020

Effective Production Solutions’ recent projects include:

  • Building a hopper for a molding machine

  • Finished a servo cutter

  • Continuing to work on a hipot tester

  • Repairing a cabler for a wire plant

  • Making a misc. parts on our HAAS milling machine

December 13th, 2020

Effective Production Solutions’ recent projects include:

  • Repairing servo on a belt cutter

  • Repairing a hipot testing machine

  • Modifying a packaging machine

  • Completing service work

November 12th, 2020

Effective Production Solutions has completed modifying a packaging machine. The packaging machine will run a new product with a larger stainless hopper and improved electrical and programming.

 
 

October 29th, 2020

Effective Production is busy working jobs big and small! Recent projects include:

  • Repairing a servo system on a cutter

  • Modifying a wire machine to improve packaging

  • Upgrading a tension control on a wire line

October 21st, 2020

Effective Production Solutions has completed work on a simple modification for a customer’s braking system.

 
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September 22nd, 2020

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August 31st, 2020

Effective Production Solutions recently completed an emergency break down project for a customer. We manufactured and designed a spring engaged brake to solve a safety issue. Installation was completed in 10 days.

August 18th, 2020

Contact Mark Hallenbeck, President of Effective Production Solutions, for all your production needs!

815-356-5306•mark@epsione.com

 
Mark Hallenbeck.jpg
 

August 11th, 2020

Effective Production Solutions recent projects include:

  • Service Work

    • Repairing a traverse mechanism for a wire company with a 2 day turnaround

  • Continuing work a medical device assembly machine

  • Starting a new safety guarding project

    • Poka yoke a system to prevent an operator from damaging the machine

July 28th, 2020

Effective Production Solutions is continuing work on a conveyor for a Covid 19 order, building a medical device assembly machine and completing service work.

July 14th, 2020

Effective Production Solutions recent projects include:

  • Programming PLC for a customer’s lost PLC

  • Continuing work on a medical device automation machine

  • Completing an emergency build for a Covid 19 order

Contact us for your medical equipment needs today!

 
Medical Equipment Flyer.png
 

June 23rd, 2020

Effective Production Solutions recently completed custom assembly fixtures for a Covid 19 rush order.

June 9th, 2020

  • Effective Production Solutions is busy working on multiple assembly fixtures for Covid-19 products.

  • Call us for your standard custom wire machine needs!

 
 

June 1st, 2020

Effective Productions Solutions has completed work on a wire tensioner.

 
 

May 11th, 2020

Effective Production Solutions is continuing to work safely! We are currently working on:

  • Building a wire tensioner

  • Building an assembly machine for a dental company

April 13th, 2019

Effective Production Solutions is still working but keeping safe. Our current projects include:

  • Building a medical assembly system

  • Developing programs to help cut cost on precision machined parts

  • Quoting large and small systems

March 20th, 2020

Effective Production Solutions has completed work on a Spool Wrap Machine. This is a labor saving, simple and safe way to wrap spools of wire with stretch wrap.

 
 

February 28th, 2020

EPSI has completed work on an Automated Wire Winder machine.

 
 

January 29th, 2020

EPSI recent projects include:

  • Starting design work on a medical device machine

  • Installing 2 vision systems at a customer’s location

  • Installing automation controls on a molding machine

January 8th, 2020

EPSI is starting work on an automated spool packaging machine and a medical device assembly machine.

December 11th, 2019

EPSI has completed work on a custom packing table. This packing table is 3 ft by 7 ft with pneumatic rotary lift to facilitate packing without lifting or turning.



 
 

November 13th, 2019

EPSI has completed work on a powered payoff, cabling application

 
 

October 22nd, 2019

EPSI’s recent updates include:

  • A customer has a growing business and needs to motorize his dough press. EPSI added motor, controls and safety relays. Next step is to add a conveyor and automatic cutter.

  • A customer purchased an automated cutter and needed a fix for a jamming problem. EPSI 3D printed a guide custom designed to solve the problem!

Modified Dough Press

Modified Dough Press

3D Guide

3D Guide

October 15th, 2019

EPSI has completed work on a wire tensioner. This machine runs smooth with low friction. Options include loadcell and encoder.

 
 

September 25th, 2019

Brochure Front border.jpg
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September 18th, 2019

Effective Production Solutions is assembling a wire tensioner for an extrusion line.

 
 

September 7th, 2019

Call Effective Production Solutions for all your robot integration needs!

Robotic Vision Programming

August 22nd, 2019

Visit our social media pages!

July 30th, 2019

Effective Productions Solutions has been busy with service work, repairs, and continuing work on a new robot machine.

July 16th, 2019

Effective Production Solutions now has an app! Check us out on the Google Play Store.

July 4th, 2019

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June 26th, 2019

EPSI has completed work on miscellaneous custom parts. This includes custom welded cans, custom hopper, rebuilt pulleys, and laser brackets.

 
Misc Custom Parts.jpg
 

June 17th, 2019

EPSI has completed work on a Wire Payoff Rebuild.

Wire Payoff Rebuild Before and After.jpg

May 30th, 2019

EPSI is working on Siemens programming for a scrubber machine.

 
Programming.jpg
 

May 21st, 2019

EPSI is busy working on a variety of projects!

Robot Winder Machine

Wire Payoff Rebuild

Wire Hanker

Fryer lift

Fryer Lift

May 14th, 2019

Effective Production Solutions surpassed our donation goal of $2,000 for Marklund's Second Annual Run, Walk & Roll Bloomingdale 5K/1Mile fundraising event!

Thank you to everyone who donated and volunteered their time.

EPSI is proud to have been the 2nd team with highest donation amount!

https://p2p.onecause.com/run-walk-roll/leaderboard


 
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April 16th, 2019

EPSI has recently made modifications to a wire rewind machine

March 27th, 2019

Effective Production Solutions, Inc. is a family run business. Our next generation is hard at work!

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March 19th, 2019

EPSI’s recent updates include:

  • Building a stand for a color mixer

  • Modifying a wire payoff

  • Improving a customer’s wire forming machine

Wire Payoff.jpg
Color Mixer.jpg

Run, Walk, and Roll - EPSI Cares

Effective Production Solutions, Inc. is proud to participate in Marklund’s Second Annual Run, Walk & Roll Bloomingdale 5K/1 Mile fundraising event.

Marklund is a 501(c)(3) nonprofit organization that serves infants, teens and adults with serious and profound developmental disabilities and special healthcare needs.

Please consider donating to our team and help make everyday life possible for individuals with profound disabilities.

https://p2p.onecause.com/run-walk-roll/team/epsi-cares

 
Run Walk and roll.jpeg
 

February 8th, 2019

EPSI recent updates include:

  • Starting work on two DAQ cabinets

  • Designing a robot wire spooler

February 4th, 2019

EPSI has recently shipped two custom ovens with hydraulic lift.

January 10th, 2019

EPSI recent updates include:

  • Shipped an assembly machine

  • Continue work on a spin machine

  • Modify machine for Poka-Yoke with a barcode scanner

December 19th, 2018

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Happy Holidays from Effective Production Solutions!

December 12th, 2018

Effective Production Solutions is a family owned business, and we are busy training the next generation!

EPSI is a Family Owned Business.

November 15th, 2018

EPSI has recently completed work on an Assembly Machine.

Assembly machine final.jpg

November 1st, 2018

EPSI has purchased a new mill to increase our efficiency!

Mill.jpg

October 15th, 2018

EPSI recent projects include:

  • Shipped 3 DAQ Systems

  • Shipped 2 Powered Payoffs

  • Building a molded parts machine

  • Starting work on a spin cast machine

October 3rd, 2018

EPSI recently completed work on two powered payoffs.

September 18th, 2018

EPSI is busy continuing work on several projects:

  • Powered payoffs

  • A data acquisition machine

  • A molded part assembly machine

  • Repairing cookie machines

powered 2.jpg

September 11th, 2018

Visit our social media pages!

August 28th, 2018

  • EPSI is currently building a fixture that inserts steel balls into a molded part.

  • We are continuing work on two powered payoffs.

Powered Payoffs.jpg

August 21st, 2018

  • A customer had a 1980s vintage control system. EPSI was called in to repair the control system with Automation Direct components (Productivity 2000 PLC). EPSI disassembled the old controls, installed and wired the new components, programmed the PLC using PID functions. EPSI had them up and running in three days. The customer was very pleased with the quality , efficiency and quick turnaround time.

  • EPSI is currently building two powered pay-offs.

  • EPSI replaced an ATCON controller with Automation Direct PLC on a clipper spooler. The PLC controls the machine functions including dance position and empty reel speed, programmed through an HMI.

August 2nd, 2018

  • EPSI recently completed work on a Cut to Length machine. A customer needed an upgrade on their previous machine.

Cut to Length Machine Before

Cut to Length Machine Before

Cut to Length Machine After

Cut to Length Machine After

July 19th, 2018

Visit our social media pages!

July 10th, 2018

EPSI is busy working on:

  • Three data acquisition cabinets

  • Finishing work on a test stand

  • Testing hydraulic valves

  • Starting work on two large powered pay offs

June 8th, 2018

Contact EPSI for your Omron and Automation Direct system integrator needs! 

June 1st, 2018

Effective Production Solutions is now an Omron Industrial Automation System Integrator!  Contact us for your Omron Robotic needs.

May 16th, 2018

Effective Production Solutions is currently completing a training program in robotics.  We are excited to offer our customers the latest technology and advances in robotic services!

May 9th, 2018

Effective Production Solutions has new services in 2018!

  • Integrating and programming robots in partnership with Omron

  • Purchased new equipment, CNC milling machine and forklift, to better supply custom machinery

May 1st, 2018

Visit our social media pages

April 10th, 2018

  • Auto Saw completed

March 8th, 2018

  • Finished and installed three auto-saws

  • Started work on a new automation machine

  • Maintenance Work

    • Repair Machinery

February 8th, 2018

EPSI is continuing work on several custom and off the shelf machines

Payoff
Hopper & Stand

February 2nd, 2018

EPSI is working on a custom wire machine. 

January 16th, 2018

Visit our social media pages!

January 11th, 2018

EPSI weekly projects include:

  • Building a wire bonder

  • Building an additional Auto-Saw

December 26th, 2017

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December 20th, 2017

EPSI has purchased new equipment for our shop!

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Mill.jpg

December 8th, 2017

EPSI projects this week include:

  • Started building a new automated saw

  • Continue work on building a machine to bond wire together

December 1st, 2017

Visit our social media pages!

November 8th, 2017

EPSI has completed work on two custom part cutters with servo feed

October 11th, 2017

EPSI continues work on a custom part cutter with servo feed

October 3rd, 2017

Effective Production Solutions will be participating in Run, Walk & Roll 5k for Marklund on October 22nd.  The Run, Walk & Roll has raised more than $190,000 for children and adults with developmental disabilities.  Like Marklund on facebook at www.facebook.com/MarklundCharity 

September 26th, 2017

EPSI weekly projects include:

  • Service Work

  • Repairing a broken machine for a customer

  • Building an Auto-Saw

Custom Part Cutter with Servo Feed

 

August 22nd, 2017

EPSI is busy building machines!  This week we:

  • Shipped control boxes

  • Installed an extrusion line

  • Moved old extrusion line to new location

  • Building a belt wrap capstan

  • Building a dual reel spooler

August 14th, 2017

 

August 7th, 2017

Visit our social media pages!

 

July 31st, 2017

EPSI projects this week include:

  • Shipped 10 panels

  • Making stands for extrusion line

    • Power up extrusion and begin debugging

July 24th, 2017

EPSI projects this week include:

  • Building and installing extrusion lines

  • Continue work on control panels

July 18th, 2017

EPSI projects this week include:

  • Belt Wrap Capstan- frame ready assembly

 
 
  • Continued work on 46 control panels being built for a printing company

 

Control Panel for Printing Unit

 
  • Building a sink (tank and pump)

  • Stainless Steel Tank and Pump

July 10th, 2017

EPSI projects this week include:

  • Started building 46 control cabinets for a printing company

  • Installing an extrusion line at a wire company

  • Designing and building stainless steel water tanks

July 3rd, 2017

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June 26th, 2017

  • Customer purchased modification to wash machine. EPSI designed and manufactured stainless steel guards.

  • Design work this week included:

    • Custom capstan

    • Custom brackets for supporting extruder

    • Concepted new automated machine

June 19th, 2017

EPSI's weekly projects include:

  • Shipped wire spooler

  • Installed extrusion line at customer's location

June 8th, 2017

  • EPSI has completed work on wire spoolers!

Weekly Updates

June 1st, 2017

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May 22nd, 2017

  • EPSI is completing work on wire spoolers

Dual Reel Wire Spooler

May 15th, 2017

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May 2nd, 2017

  • EPSI is building custom wire stainless steel troughs

April 25th, 2017

  • Visit our social media pages!

April 17th, 2017

  • See EPSI built control panel for new wash machines

  • Weekly service work:

    • Repaired a customer's air compressor

    • Repaired hydraulic leak for customer

  • Continued work on building machines internally

March 28th, 2017

  • An EPSI customer had a broken color mixer for their extruder. It was brought to our shop where we made and welded parts with next-day turn-around!

  • A customer called about a machine EPSI built 17 years ago. The machine has a worn out shaft (intricate weldment). EPSI is in the process of repairing it this week.

March 20th, 2017

  • An EPSI customer supplied a non-working, 20 year old automation machine that was not worth rebuilding. Rather than build a new machine, EPSI built a heat stake and testing fixture utilizing parts from the customer's old machine.

Notice the banner opto-touches and safety relay to protect the operator.  This machines uses low cost automation direct pneumatic valves and controls.

March 13th, 2017

  • This week's projects include:

    • A robot demo for a repeat customer who has previously purchased 8 of our machines and is currently looking to reduce labor

    • Repaired a customer's food machine

    • Continue to build wire spoolers, trough and capstans

February 28th, 2017

  • Customer requested demo pick and place to load existing cleaning machine. Project requires to pick from a 60 plate palate, load the cleaning machine and then take the finished part and place it into another 60 plate palate.

February 27th, 2017

  • EPSI is manufacturing two dancers. Pictured below: Two dancers, one work in progress

Dancers

February 17th, 2017

This week's projects include:

  • Continuing work on wire spoolers

  • Service Work: A customer called with an early morning emergency. Their German machine with hard to get parts was not working. The customer needed this machine to produce product for their new customer. EPSI had them up and running the same day!

February 7th, 2017

This week's projects include:

  • Building an extrusion line for a wire company

  • Adding safety controls to an existing machine in our shop

  • Repairing two hi-pot testers

  • Designing and building an automated part washer

  • Designing and building a heat stake and test fixture

January 16th, 2017

  • Effective Production Solutions, Inc. is celebrating 20 years in business!

January 9th, 2017

  • Visit our social media pages!

January 2nd, 2017

  • Effective Production Solutions weekly updates include:

    • Repairing a heat sealing packaging machine

  • Retro fit cooling trough for wire insulating line

  • Modify wire brushing machine to run different parts

  • Begin manufacturing spoolers for wire winding

December 12th, 2016

 

November 29th, 2016

  • Effective Production Solutions weekly projects included:

    • Shipping a Hipot Tester

    • Finished PLC repair

    • Created Vision System for Adept Robot

    • Started work on a conveyor to catch parts cut from an automated lathe. Parts will be organized and positioned for a robot pick

November 18th, 2016

  • This is a before and after photo of a PLC repaired by Effective Production Solutions. The "before" picture on the left is an Allen Bradley PLC2 that has lost the memory. The "after" picture on the right is Automation Direct Productivity PLC with Isolation Relays.

 

November 2nd, 2016

  • Visit our social media pages!

October 21st, 2016

  • EPSI is upgrading a Hipot Tester, adding additional testing per customer requests.

  • Repair work:

    • Repair thermoformer for large display company

    • Repair extrusion line heat controls

    • Repair heat stake machine

  • EPSI is currently working on robot programming.

September 26th, 2016

  • An EPSI customer has an old grinder that is critical to their production. This grinder was designed with an Allen Bradley PLC 2. The memory was lost. EPSI will replace the PLC and program and debug the grinder to get it back into production for under $10,000 and immediate delivery!

September 13th, 2016

  • EPSI installed a packaging system on a CNC lather including robot and controls.

  • EPSI modified a custom HiPot tester.

September 6th, 2016

  • EPSI completed work on two 6-head powered payoffs.

August 22nd, 2016

  • EPSI Service Call:  A customer had their Allen Bradley Panel View 1000 fail.  EPSI arrived early Monday morning to get the customer up and running.  EPSI repaired the vacuum forming machine's infrared sensor.

  • EPSI is in the process of designing a large band-saw.  The project is awaiting customer approval for the build.

  • This week, EPSI also designed a packing machine for a lathe.  Next week the build begins. 

August 9th, 2016

  • EPSI is building two 6-head powered payoffs.

August 2nd, 2016

  • This custom-built wire payoff is in the process of being built.

July 27th, 2016

  • Visit our social media pages!

July 15th, 2016

  • Re-programming from scratch is time consuming and expensive. Call EPSI to discuss your back-up needs!

    • Our customer lost his PLC program and did not have a back-up. All his machines have different PLCs and HMIs. EPSI created back-ups for future use.

  • Our customer has a printing machine that has not been run for five years and was recently moved. After reassembly, it would not run. EPSI was called in to fix the problem. The primary machine has an Allen Bradley PLC and HMI. The machine feeders are controlled with an Omron PLC and Omron HMI. EPSI was brought onsite to make the machine run again.

July 7th, 2016

  • Prototype conveyor to catch parts as they are cut from an automated lathe. Parts will be organized and positioned for a robot pick.

June 29th, 2016

  • Effective Production Solutions projects this week included:

    • Programming a Siemens PLC and HMI for a local panel builder

    • Programming an Automation Direct HMI for a local food manufacturer's oven

    • Aiding a local manufacturer program a PLC after their previous program was lost due to battery failure

    • Programming a PLC for a local manufacturer to communicate between presses and a data collection system

June 20th, 2016

  • Hydraulic cutter for steel cable. Accurate, fast, cutting

June 13th, 2016

  • Effective Production Solutions is a family owned business. Our next generation is ready for training!

June 6th, 2016

  • A large exhibit and display company contacted EPSI (Effective Production Solutions, Inc.) to help with an Automation Direct HMI. The battery had died and they lost the program. EPSI programmed a new HMI and integrated it to their machine with an Automation Direct PLC. Take advantage of EPSI's expertise and have us back-up your program before it's too late!

May 31st, 2016

  • For this Hydraulic Wire Cutter, the operator sets the wire length and the machine pulls the wire and cuts to the length.

May 23rd, 2016

  • Visit our social media pages!

May 16th, 2016

  • Control Panel for customer supplied test stand. Test stand operations are controlled through PC based HMI. Data is collected and stored in an Access Database.